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Number of Projects
count
Total Savings in
Rs. Lakhs
count
Material Cost Reduction
Sealant Application
Number of Responses
2
Number of Design Parameters
2
Number of Significant Design Parameters
2
Baseline
Weight per assembly: 0.45 gms
Result Achieved
Weight per assembly: 0.30 gms
Material Cost Reduction
Grease Application
Number of Responses
1
Number of Design Parameters
2
Number of Significant Design Parameters
1
Baseline
Grease weight : 10 gms/channel
Result Achieved
Grease weight: 8.2 gms/channel
Material Cost Reduction
Furnace Brazing
Number of Responses
1
Number of Design Parameters
1
Number of Significant Design Parameters
1
Baseline
Brazing Paste per component: 21.8 gms
Result Achieved
Brazing Paste per component: 17.2 gms
Energy Consumption Reduction
Heat Treatment
Number of Responses
4
Number of Design Parameters
1
Number of Significant Design Parameters
1
Baseline
Energy Consumption: 1,100 KWH per shift
Result Achieved
Energy Consumption: 1,000 KWH per shift
Cycle Time Reduction
Hardening and Tempering
Number of Responses
4
Number of Design Parameters
5
Number of Significant Design Parameters
1
Baseline
Cycle time: 160 mins
Result Achieved
Cycle time: 140 mins
Cycle Time Reduction
Stress Relieving
Number of Responses
1
Number of Design Parameters
1
Number of Significant Design Parameters
1
Baseline
Cycle time: 30 minutes
Result Achieved
Cycle time: 21.7 minutes
Cycle Time Reduction
Injection Moulding
Number of Responses
1
Number of Design Parameters
1
Number of Significant Design Parameters
1
Baseline
Cycle time per shot: 20 Seconds
Result Achieved
Cycle time per shot: 17 Seconds
Cycle Time Reduction
Injection Moulding
Number of Responses
2
Number of Design Parameters
4
Number of Significant Design Parameters
2
Baseline
Cycle time per shot: 99 seconds
Result Achieved
Cycle time per shot: 94 seconds
Cycle Time Reduction
Injection Moulding
Number of Responses
1
Number of Design Parameters
3
Number of Significant Design Parameters
1
Baseline
Cycle time: 36 Secs/shot
Result Achieved
Cycle time: 40 Secs/shot
Cycle Time Reduction
Injection Moulding
Number of Responses
5
Number of Design Parameters
5
Number of Significant Design Parameters
1
Baseline
Cycle time: 75 Secs/Shot
Result Achieved
Cycle time: 68 Secs/shot
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