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Number of Projects
count
Total Savings in
Rs. Lakhs
count
Cycle Time Reduction
Injection Moulding
Number of Responses
1
Number of Design Parameters
3
Number of Significant Design Parameters
1
Baseline
Cycle time: 55 seconds/shot
Result Achieved
Cycle time: 48 seconds/shot
Cycle Time Reduction
Injection Moulding
Number of Responses
5
Number of Design Parameters
6
Number of Significant Design Parameters
4
Baseline
Cycle time per shot: 16 seconds
Result Achieved
Cycle time per shot: 13 seconds
Material Cost Reduction
Turning
Number of Responses
2
Number of Design Parameters
1
Number of Significant Design Parameters
1
Baseline
Coolant concentration: 5%
Result Achieved
Coolant consumption reduction by 30%
Cycle Time Reduction
Profile Turning
Number of Responses
3
Number of Design Parameters
3
Number of Significant Design Parameters
1
Baseline
Cycle time: 76 seconds per piece
Result Achieved
Cycle time: 65 seconds per piece
Cycle Time Reduction
Shot Peening
Number of Responses
2
Number of Design Parameters
2
Number of Significant Design Parameters
1
Baseline
Production per day: 2,430 pieces
Result Achieved
Production per day: 3,500 pieces
Cycle Time Reduction
Burnishing
Number of Responses
1
Number of Design Parameters
2
Number of Significant Design Parameters
2
Baseline
Cycle time per component: 28 seconds
Result Achieved
Cycle time per component: 15 seconds
Wheel Cost Reduction
Grinding
Number of Responses
3
Number of Design Parameters
3
Number of Significant Design Parameters
2
Baseline
Wheel life: 16,500 Pieces/Wheel
Result Achieved
Wheel life: 27,700 Pieces/Wheel
Cycle Time Reduction
Milling
Number of Responses
2
Number of Design Parameters
5
Number of Significant Design Parameters
1
Baseline
Pieces per month: 234
Result Achieved
Pieces per month: 238
Cycle Time Reduction
Grinding
Number of Responses
4
Number of Design Parameters
2
Number of Significant Design Parameters
1
Baseline
Cycle Time : 176 Seconds per stack
Result Achieved
Cycle Time: 133 Seconds per Stack
Cycle Time Reduction
Grinding
Number of Responses
3
Number of Design Parameters
1
Number of Significant Design Parameters
1
Baseline
Cycle Time : 16 seconds/piece
Result Achieved
Cycle Time : 12 Seconds/piece