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Number of Projects
count
Total Savings in
Rs. Lakhs
count
Cycle Time Reduction
Profile Turning
Number of Responses
4
Number of Design Parameters
6
Number of Significant Design Parameters
1
Baseline
Cycle time per piece: 21 seconds
Result Achieved
Cycle time per piece: 18.9 seconds
Cycle Time Reduction
Gear Hobbing
Number of Responses
1
Number of Design Parameters
2
Number of Significant Design Parameters
2
Baseline
Cycle time: 180 seconds/piece
Result Achieved
Cycle time: 150 seconds/piece
Cycle Time Reduction
Grinding
Number of Responses
3
Number of Design Parameters
4
Number of Significant Design Parameters
1
Baseline
Cycle Time: 9 Seconds per piece
Result Achieved
Cycle Time: 7 Seconds per piece
Cycle Time Reduction
Grinding
Number of Responses
14
Number of Design Parameters
3
Number of Significant Design Parameters
3
Baseline
Cycle time: 126 secs/piece
Result Achieved
Cycle time: 63 secs/piece
Cycle Time Reduction
Fine Boring
Number of Responses
4
Number of Design Parameters
3
Number of Significant Design Parameters
2
Baseline
Cycle time: 26 Secs/Piece
Result Achieved
Cycle time: 22 Secs/piece
Cycle Time Reduction
CNC Turning
Number of Responses
2
Number of Design Parameters
2
Number of Significant Design Parameters
1
Baseline
Cycle Time: 50 Seconds / piece
Result Achieved
Cycle Time: 45 Seconds/piece
Cycle Time Reduction
Burnishing
Number of Responses
3
Number of Design Parameters
2
Number of Significant Design Parameters
1
Baseline
Cycle time: 22 Secs/Piece
Result Achieved
Cycle Time: 19 Secs/Piece
Weight Reduction
Pressure Die Casting
Number of Responses
5
Number of Design Parameters
4
Number of Significant Design Parameters
2
Baseline
Weight per shot:286 grams
Result Achieved
Weight per shot: 276 grams
Cycle Time Reduction
Pressure Die Casting
Number of Responses
1
Number of Design Parameters
1
Number of Significant Design Parameters
1
Baseline
Pieces per shift: 3,120
Result Achieved
Pieces per shift: 3,600
Cycle Time Reduction
Metal Degassing
Number of Responses
1
Number of Design Parameters
3
Number of Significant Design Parameters
3
Baseline
Cycle time: 720 seconds
Result Achieved
Cycle time: 540 seconds