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Number of Projects 

count

Total Savings in

Rs. Lakhs

count

Height Variation

Assembly

Response

Variable

Number of root causes pinpointed

3

Product :

Number of Tools used

2

Savings Rs.

0.5

Lakhs

Armature

Type of Action implemented

Process Design

Imbalance More

Assembly

Response

Variable

Number of root causes pinpointed

1

Product :

Number of Tools used

4

Savings Rs.

2

Lakhs

Armature

Type of Action implemented

Product Design

Noise

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

1

Savings Rs.

3

Lakhs

Engine

Type of Action implemented

Product Design

Dowel Pin Impression

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

1

Savings Rs.

0.15

Lakhs

Fuel Tank Cap

Type of Action implemented

Product Design

Leakage During Pressure Testing

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

2

Savings Rs.

1.3

Lakhs

Fuel Tank Cap

Type of Action implemented

Product Design

Lever Tight

Assembly

Response

Attribute

Number of root causes pinpointed

2

Product :

Number of Tools used

2

Savings Rs.

2.2

Lakhs

Hand Brake

Type of Action implemented

Product Design

Auto Return Problem

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

2

Savings Rs.

1.4

Lakhs

Helmet Lock

Type of Action implemented

Abnormality Correction

Bush Height More after Pressing

Assembly

Response

Variable

Number of root causes pinpointed

1

Product :

Number of Tools used

3

Savings Rs.

12

Lakhs

Modular Valve Body

Type of Action implemented

Product Design

Leakage During Pressure Testing

Assembly

Response

Variable

Number of root causes pinpointed

2

Product :

Number of Tools used

3

Savings Rs.

2.3

Lakhs

Piston Pump

Type of Action implemented

Process Design

Gap

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

1

Savings Rs.

4.6

Lakhs

Rear View Mirror

Type of Action implemented

Product Design