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Subscribe to get full technical access to each of the projects with details on how investigation was done to pinpoint causes, how the causes were validated and details of Improvement actions implemented, controls implemented  and results achieved

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Number of Projects 

count

Total Savings in

Rs. Lakhs

count

Height Variation

Assembly

Response

Variable

Number of root causes pinpointed

3

Product :

Number of Tools used

2

Savings Rs.

0.5

Lakhs

Armature

Type of Action implemented

Process Design

Imbalance More

Assembly

Response

Variable

Number of root causes pinpointed

1

Product :

Number of Tools used

4

Savings Rs.

2

Lakhs

Armature

Type of Action implemented

Product Design

Noise

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

1

Savings Rs.

3

Lakhs

Engine

Type of Action implemented

Product Design

Dowel Pin Impression

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

1

Savings Rs.

0.15

Lakhs

Fuel Tank Cap

Type of Action implemented

Product Design

Leakage During Pressure Testing

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

2

Savings Rs.

1.3

Lakhs

Fuel Tank Cap

Type of Action implemented

Product Design

Lever Tight

Assembly

Response

Attribute

Number of root causes pinpointed

2

Product :

Number of Tools used

2

Savings Rs.

2.2

Lakhs

Hand Brake

Type of Action implemented

Product Design

Auto Return Problem

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

2

Savings Rs.

1.4

Lakhs

Helmet Lock

Type of Action implemented

Abnormality Correction

Bush Height More after Pressing

Assembly

Response

Variable

Number of root causes pinpointed

1

Product :

Number of Tools used

3

Savings Rs.

12

Lakhs

Modular Valve Body

Type of Action implemented

Product Design

Leakage During Pressure Testing

Assembly

Response

Variable

Number of root causes pinpointed

2

Product :

Number of Tools used

3

Savings Rs.

2.3

Lakhs

Piston Pump

Type of Action implemented

Process Design

Gap

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

1

Savings Rs.

4.6

Lakhs

Rear View Mirror

Type of Action implemented

Product Design

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