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Number of Projects
count
Total Savings in
Rs. Lakhs
count
Sand Drop
Sand Casting
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
1
Savings Rs.
1
Lakhs
Bearing Cap
Type of Action implemented
Process Design
Slag Inclusion
Sand Casting
Response
Attribute
Number of root causes pinpointed
3
Product :
Number of Tools used
3
Savings Rs.
2.1
Lakhs
Cylinder block
Type of Action implemented
Process Design
Blow hole
Sand Casting
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
2
Savings Rs.
2.4
Lakhs
Cylinder block
Type of Action implemented
Process Design
Inclusion
Sand Casting
Response
Attribute
Number of root causes pinpointed
4
Product :
Number of Tools used
4
Savings Rs.
120
Lakhs
Cylinder block
Type of Action implemented
Process Design
Sand Inclusion
Sand Casting
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
2
Savings Rs.
1.8
Lakhs
Sleeve Cylinder
Type of Action implemented
Process Design
Nonfill
Seat Foam Manufacturing
Response
Attribute
Number of root causes pinpointed
3
Product :
Number of Tools used
2
Savings Rs.
0.5
Lakhs
Seat Foam
Type of Action implemented
Abnormality Correction
Foam Broken
Seat Foam Manufacturing
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
3
Savings Rs.
0.4
Lakhs
Seat Foam
Type of Action implemented
Process Design
Hole Shift
Sheet Metal Processes
Response
Variable
Number of root causes pinpointed
1
Product :
Number of Tools used
1
Savings Rs.
3.5
Lakhs
Bracket
Type of Action implemented
Process Design
Height Variation
Sheet Metal Processes
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
1
Savings Rs.
1.4
Lakhs
Cap Plug
Type of Action implemented
Process Design
Profile Mismatch
Sheet Metal Processes
Response
Attribute
Number of root causes pinpointed
3
Product :
Number of Tools used
3
Savings Rs.
0.6
Lakhs
Door Sash
Type of Action implemented
Abnormality Correction