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Subscribe to get full technical access to each of the projects with details on how investigation was done to pinpoint causes, how the causes were validated and details of Improvement actions implemented, controls implemented  and results achieved

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Number of Projects 

count

Total Savings in

Rs. Lakhs

count

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Sheet Metal Processes

Response

Variable

Number of root causes pinpointed

1

Product :

Number of Tools used

2

Savings Rs.

4

Lakhs

Inner Panel

Type of Action implemented

Abnormality Correction

Wing Dimension Variation

Sheet Metal Processes

Response

Variable

Number of root causes pinpointed

4

Product :

Number of Tools used

3

Savings Rs.

2

Lakhs

Seat Track

Type of Action implemented

Abnormality Correction

Wrinkle

Sheet Metal Processes

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

1

Savings Rs.

2

Lakhs

Tube

Type of Action implemented

Process Design

Blow hole

Tip Stelleting

Response

Attribute

Number of root causes pinpointed

3

Product :

Number of Tools used

4

Savings Rs.

10

Lakhs

Engine Valve

Type of Action implemented

Process Design

SCR Failure

Utilities

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

4

Savings Rs.

3

Lakhs

Battery Charger

Type of Action implemented

Product Design

Post Leakage

Welding

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

6

Savings Rs.

40

Lakhs

Battery

Type of Action implemented

Process Design

Blow hole

Welding

Response

Attribute

Number of root causes pinpointed

2

Product :

Number of Tools used

3

Savings Rs.

2

Lakhs

Battery

Type of Action implemented

Process Design

Splatter

Welding

Response

Attribute

Number of root causes pinpointed

2

Product :

Number of Tools used

7

Savings Rs.

3.8

Lakhs

Battery

Type of Action implemented

Process Design

Distortion

Welding

Response

Variable

Number of root causes pinpointed

1

Product :

Number of Tools used

2

Savings Rs.

1.5

Lakhs

Bracket

Type of Action implemented

Product Design

Gauge Not Answering

Welding

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

1

Savings Rs.

0.1

Lakhs

Catalytic Convertor

Type of Action implemented

Process Design

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