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Number of Projects
count
Total Savings in
Rs. Lakhs
count

Flange Width Less
Sheet Metal Processes
Response
Variable
Number of root causes pinpointed
1
Product :
Number of Tools used
2
Savings Rs.
4
Lakhs
Inner Panel
Type of Action implemented
Abnormality Correction

Wing Dimension Variation
Sheet Metal Processes
Response
Variable
Number of root causes pinpointed
4
Product :
Number of Tools used
3
Savings Rs.
2
Lakhs
Seat Track
Type of Action implemented
Abnormality Correction

Wrinkle
Sheet Metal Processes
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
1
Savings Rs.
2
Lakhs
Tube
Type of Action implemented
Process Design

Blow hole
Tip Stelleting
Response
Attribute
Number of root causes pinpointed
3
Product :
Number of Tools used
4
Savings Rs.
10
Lakhs
Engine Valve
Type of Action implemented
Process Design

SCR Failure
Utilities
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
4
Savings Rs.
3
Lakhs
Battery Charger
Type of Action implemented
Product Design

Post Leakage
Welding
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
6
Savings Rs.
40
Lakhs
Battery
Type of Action implemented
Process Design

Blow hole
Welding
Response
Attribute
Number of root causes pinpointed
2
Product :
Number of Tools used
3
Savings Rs.
2
Lakhs
Battery
Type of Action implemented
Process Design

Splatter
Welding
Response
Attribute
Number of root causes pinpointed
2
Product :
Number of Tools used
7
Savings Rs.
3.8
Lakhs
Battery
Type of Action implemented
Process Design

Distortion
Welding
Response
Variable
Number of root causes pinpointed
1
Product :
Number of Tools used
2
Savings Rs.
1.5
Lakhs
Bracket
Type of Action implemented
Product Design

Gauge Not Answering
Welding
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
1
Savings Rs.
0.1
Lakhs
Catalytic Convertor
Type of Action implemented
Process Design


