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Subscribe to get full technical access to each of the projects with details on how investigation was done to pinpoint causes, how the causes were validated and details of Improvement actions implemented, controls implemented  and results achieved

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Number of Projects 

count

Total Savings in

Rs. Lakhs

count

Gap

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

2

Savings Rs.

0.1

Lakhs

Seat Foam

Type of Action implemented

Process Design

Movement Jam

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

3

Savings Rs.

2.4

Lakhs

Seat Support Striker

Type of Action implemented

Abnormality Correction

Plastic Cage Cut

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

2

Savings Rs.

21

Lakhs

Seat Track

Type of Action implemented

Product Design

Sliding Effort High

Assembly

Response

Variable

Number of root causes pinpointed

1

Product :

Number of Tools used

4

Savings Rs.

1.4

Lakhs

Seat Track

Type of Action implemented

Product Design

Crack

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

3

Savings Rs.

0.1

Lakhs

Shift Lever

Type of Action implemented

Abnormality Correction

Movement Jam

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

1

Savings Rs.

0.1

Lakhs

Shock Absorber

Type of Action implemented

Abnormality Correction

Less Secondary Travel

Assembly

Response

Variable

Number of root causes pinpointed

1

Product :

Number of Tools used

3

Savings Rs.

1

Lakhs

Solenoid

Type of Action implemented

Abnormality Correction

High Torque

Assembly

Response

Variable

Number of root causes pinpointed

1

Product :

Number of Tools used

2

Savings Rs.

1.6

Lakhs

Stabilizer Bar

Type of Action implemented

Abnormality Correction

Lock Pin Not Coming Out

Assembly

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

1

Savings Rs.

6

Lakhs

Steering Lock

Type of Action implemented

Product Design

Late Continuity

Assembly

Response

Attribute

Number of root causes pinpointed

2

Product :

Number of Tools used

4

Savings Rs.

11

Lakhs

Switch

Type of Action implemented

Product Design

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