
Subscribe to get full technical access to each of the projects with details on how investigation was done to pinpoint causes, how the causes were validated and details of Improvement actions implemented, controls implemented and results achieved

Number of Projects
count
Total Savings in
Rs. Lakhs
count

Battery Plates Jamming
Battery Manufacturing
Response
Attribute
Number of root causes pinpointed
3
Product :
Number of Tools used
2
Savings Rs.
3.3
Lakhs
Battery
Type of Action implemented
Process Design

Cell Short
Battery Manufacturing
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
3
Savings Rs.
2.5
Lakhs
Battery
Type of Action implemented
Process Design

Battery Plates Cross Cut
Battery Manufacturing
Response
Attribute
Number of root causes pinpointed
2
Product :
Number of Tools used
2
Savings Rs.
7.5
Lakhs
Battery
Type of Action implemented
Abnormality Correction

High Permeability(K)
Blast Furnace
Response
Variable
Number of root causes pinpointed
1
Product :
Number of Tools used
2
Savings Rs.
7
Lakhs
Molten Iron
Type of Action implemented
Process Design

Soft
Brake Liner Manufacturing
Response
Attribute
Number of root causes pinpointed
3
Product :
Number of Tools used
6
Savings Rs.
1.8
Lakhs
Brake Liner
Type of Action implemented
Process Design

Diameter Variation
Catalyst Manufacturing
Response
Variable
Number of root causes pinpointed
1
Product :
Number of Tools used
2
Savings Rs.
5.2
Lakhs
Catalyst
Type of Action implemented
Abnormality Correction

Porosity
Centrifugal Casting
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
2
Savings Rs.
7
Lakhs
Cylinder Liner
Type of Action implemented
Process Design

Crack
Cold Forging
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
3
Savings Rs.
8
Lakhs
Cam Sleeve
Type of Action implemented
Process Design

Hex Pin Breakage
Cold Forging
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
1
Savings Rs.
1
Lakhs
Fastener
Type of Action implemented
Process Design

Die Crack
Cold Forging
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
4
Savings Rs.
2
Lakhs
Rotor Claw
Type of Action implemented
Process Design


