Subscribe to get full technical access to each of the projects with details on how investigation was done to pinpoint causes, how the causes were validated and details of Improvement actions implemented, controls implemented and results achieved
Number of Projects
count
Total Savings in
Rs. Lakhs
count
Sticker Defect
Cold Rolling
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
1
Savings Rs.
96
Lakhs
Cold Rolled Coils
Type of Action implemented
Process Design
High P2O5
Fertilizer Manufacturing
Response
Variable
Number of root causes pinpointed
4
Product :
Number of Tools used
3
Savings Rs.
100
Lakhs
Fertilizer
Type of Action implemented
Process Design
Crack and Center fill Oozing
Food Processing
Response
Attribute
Number of root causes pinpointed
2
Product :
Number of Tools used
2
Savings Rs.
6.5
Lakhs
Bubbaloo Chewing Gum
Type of Action implemented
Process Design
Less Cream fill %
Food Processing
Response
Variable
Number of root causes pinpointed
2
Product :
Number of Tools used
3
Savings Rs.
16
Lakhs
Eclairs Chocolate
Type of Action implemented
Process Design
Blow hole
Gravity Casting
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
1
Savings Rs.
3.9
Lakhs
Compressor Wheel
Type of Action implemented
Process Design
Cold Shut
Gravity Casting
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
3
Savings Rs.
300
Lakhs
Wheel
Type of Action implemented
Process Design
Tip Crack
Heat Treatment
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
1
Savings Rs.
0.2
Lakhs
Engine Valve
Type of Action implemented
Process Design
Stem Bend
Heat Treatment
Response
Variable
Number of root causes pinpointed
2
Product :
Number of Tools used
3
Savings Rs.
2.1
Lakhs
Engine Valve
Type of Action implemented
Process Design
Crack
Heat Treatment
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
2
Savings Rs.
120
Lakhs
Flange Pipe
Type of Action implemented
Process Design
Center Distance Variation
Hot Forging
Response
Variable
Number of root causes pinpointed
1
Product :
Number of Tools used
2
Savings Rs.
5
Lakhs
Connecting Rod
Type of Action implemented
Process Design