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Subscribe to get full technical access to each of the projects with details on how investigation was done to pinpoint causes, how the causes were validated and details of Improvement actions implemented, controls implemented  and results achieved

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Number of Projects 

count

Total Savings in

Rs. Lakhs

count

Nonfill

Hot Forging

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

2

Savings Rs.

1.7

Lakhs

Housing

Type of Action implemented

Process Design

Warpage

Injection Moulding

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

4

Savings Rs.

5.5

Lakhs

Battery

Type of Action implemented

Process Design

Weld Line Crack

Injection Moulding

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

2

Savings Rs.

12

Lakhs

Contact Board

Type of Action implemented

Product Design

Wrinkle

Leather Strap Manufacturing

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

2

Savings Rs.

2.6

Lakhs

Watch Leather Strap

Type of Action implemented

Process Design

Milling Height Undersize

Machining

Response

Variable

Number of root causes pinpointed

1

Product :

Number of Tools used

5

Savings Rs.

12

Lakhs

Bearing Cap

Type of Action implemented

Process Design

Diameter Variation

Machining

Response

Variable

Number of root causes pinpointed

2

Product :

Number of Tools used

2

Savings Rs.

1.2

Lakhs

Connecting Rod

Type of Action implemented

Product Design

R-face Height Difference More

Machining

Response

Variable

Number of root causes pinpointed

3

Product :

Number of Tools used

3

Savings Rs.

2

Lakhs

Crankcase

Type of Action implemented

Process Design

Unclean Patch

Machining

Response

Attribute

Number of root causes pinpointed

3

Product :

Number of Tools used

2

Savings Rs.

1.6

Lakhs

Crankshaft

Type of Action implemented

Abnormality Correction

Ovality on Diameter More

Machining

Response

Variable

Number of root causes pinpointed

4

Product :

Number of Tools used

3

Savings Rs.

2

Lakhs

Crankshaft

Type of Action implemented

Abnormality Correction

Rocker Bore to Cam Bore Parallelism More

Machining

Response

Variable

Number of root causes pinpointed

2

Product :

Number of Tools used

4

Savings Rs.

1

Lakhs

Cylinder Head

Type of Action implemented

Process Design

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