
Subscribe to get full technical access to each of the projects with details on how investigation was done to pinpoint causes, how the causes were validated and details of Improvement actions implemented, controls implemented and results achieved

Number of Projects
count
Total Savings in
Rs. Lakhs
count

Nonfill
Hot Forging
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
2
Savings Rs.
1.7
Lakhs
Housing
Type of Action implemented
Process Design

Warpage
Injection Moulding
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
4
Savings Rs.
5.5
Lakhs
Battery
Type of Action implemented
Process Design

Weld Line Crack
Injection Moulding
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
2
Savings Rs.
12
Lakhs
Contact Board
Type of Action implemented
Product Design

Wrinkle
Leather Strap Manufacturing
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
2
Savings Rs.
2.6
Lakhs
Watch Leather Strap
Type of Action implemented
Process Design

Milling Height Undersize
Machining
Response
Variable
Number of root causes pinpointed
1
Product :
Number of Tools used
5
Savings Rs.
12
Lakhs
Bearing Cap
Type of Action implemented
Process Design

Diameter Variation
Machining
Response
Variable
Number of root causes pinpointed
2
Product :
Number of Tools used
2
Savings Rs.
1.2
Lakhs
Connecting Rod
Type of Action implemented
Product Design

R-face Height Difference More
Machining
Response
Variable
Number of root causes pinpointed
3
Product :
Number of Tools used
3
Savings Rs.
2
Lakhs
Crankcase
Type of Action implemented
Process Design

Unclean Patch
Machining
Response
Attribute
Number of root causes pinpointed
3
Product :
Number of Tools used
2
Savings Rs.
1.6
Lakhs
Crankshaft
Type of Action implemented
Abnormality Correction

Ovality on Diameter More
Machining
Response
Variable
Number of root causes pinpointed
4
Product :
Number of Tools used
3
Savings Rs.
2
Lakhs
Crankshaft
Type of Action implemented
Abnormality Correction

Rocker Bore to Cam Bore Parallelism More
Machining
Response
Variable
Number of root causes pinpointed
2
Product :
Number of Tools used
4
Savings Rs.
1
Lakhs
Cylinder Head
Type of Action implemented
Process Design


