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Subscribe to get full technical access to each of the projects with details on how investigation was done to pinpoint causes, how the causes were validated and details of Improvement actions implemented, controls implemented  and results achieved

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Number of Projects 

count

Total Savings in

Rs. Lakhs

count

Valve Seat Runout More

Machining

Response

Variable

Number of root causes pinpointed

3

Product :

Number of Tools used

4

Savings Rs.

1

Lakhs

Cylinder Head

Type of Action implemented

Process Design

Fin Breakage

Machining

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

1

Savings Rs.

5

Lakhs

Cylinder Head

Type of Action implemented

Process Design

Roundness More

Machining

Response

Variable

Number of root causes pinpointed

2

Product :

Number of Tools used

3

Savings Rs.

0.1

Lakhs

Engine Valve

Type of Action implemented

Process Design

Chips on Thread

Machining

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

2

Savings Rs.

0.1

Lakhs

Fastener

Type of Action implemented

Abnormality Correction

Unclean Patch

Machining

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

4

Savings Rs.

1

Lakhs

Flange Yoke

Type of Action implemented

Process Design

Profile Angle Variation

Machining

Response

Variable

Number of root causes pinpointed

1

Product :

Number of Tools used

3

Savings Rs.

0.1

Lakhs

Gear

Type of Action implemented


Abnormality Correction

Face Runout More

Machining

Response

Variable

Number of root causes pinpointed

1

Product :

Number of Tools used

4

Savings Rs.

1

Lakhs

Gear

Type of Action implemented

Abnormality Correction

Serration not answering Gauge

Machining

Response

Attribute

Number of root causes pinpointed

1

Product :

Number of Tools used

5

Savings Rs.

0.6

Lakhs

Pinion Shaft

Type of Action implemented

Process Design

Axis Shift

Machining

Response

Variable

Number of root causes pinpointed

2

Product :

Number of Tools used

2

Savings Rs.

5.1

Lakhs

Piston

Type of Action implemented

Process Design

Diameter Variation

Machining

Response

Variable

Number of root causes pinpointed

3

Product :

Number of Tools used

3

Savings Rs.

0.5

Lakhs

Piston

Type of Action implemented

Abnormality Correction

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