Subscribe to get full technical access to each of the projects with details on how investigation was done to pinpoint causes, how the causes were validated and details of Improvement actions implemented, controls implemented and results achieved
Number of Projects
count
Total Savings in
Rs. Lakhs
count
Barrel Peak Dimension More
Machining
Response
Variable
Number of root causes pinpointed
1
Product :
Number of Tools used
2
Savings Rs.
16
Lakhs
Piston Ring
Type of Action implemented
Process Design
Linear Distance Variation
Machining
Response
Variable
Number of root causes pinpointed
2
Product :
Number of Tools used
3
Savings Rs.
2
Lakhs
Plunger
Type of Action implemented
Process Design
Straight Length Variation
Machining
Response
Variable
Number of root causes pinpointed
2
Product :
Number of Tools used
1
Savings Rs.
6.4
Lakhs
Track Control Arm
Type of Action implemented
Process Design
Skin Loose
PU Curing
Response
Attribute
Number of root causes pinpointed
3
Product :
Number of Tools used
1
Savings Rs.
6
Lakhs
Air Filter
Type of Action implemented
Process Design
Paint Thickness Variation
Painting
Response
Variable
Number of root causes pinpointed
1
Product :
Number of Tools used
3
Savings Rs.
0.7
Lakhs
Divisional Channel
Type of Action implemented
Process Design
Seat Burning Defect
Plasma Powder Welding
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
2
Savings Rs.
7
Lakhs
Engine Valve
Type of Action implemented
Process Design
Seat Burning Defect
Plasma Powder Welding
Response
Attribute
Number of root causes pinpointed
2
Product :
Number of Tools used
3
Savings Rs.
40
Lakhs
Engine Valve
Type of Action implemented
Process Design
Variation in Wet Weight Gain
Precious Metal Coating
Response
Variable
Number of root causes pinpointed
2
Product :
Number of Tools used
3
Savings Rs.
0
Lakhs
Catalyst
Type of Action implemented
Abnormality Correction
Blockage
Precious Metal Coating
Response
Attribute
Number of root causes pinpointed
1
Product :
Number of Tools used
1
Savings Rs.
0.1
Lakhs
Catalyst
Type of Action implemented
Process Design
Nonfill
Pressure Die Casting
Response
Attribute
Number of root causes pinpointed
4
Product :
Number of Tools used
2
Savings Rs.
19
Lakhs
Bracket
Type of Action implemented
Process Design